Client
REKERS GmbH Maschinen- und Anlagenbau
Location
Spelle, Germany
Specialisation
Concrete products industry. Stone forming machines, concrete transport, packaging
Employees
151-200
The German machine and plant manufacturer REKERS GmbH is known for its high-quality solutions for the concrete and steel construction industries.
With a growing demand for high-quality welding work and the increasing challenge of finding skilled welders, REKERS sought a way to automate repetitive welding tasks without compromising on quality. After careful evaluation, REKERS chose the collaborative welding solution from WeCobot. The combination of innovative cobot technology, intuitive software and close cooperation with partner WOCKEN Industriepartner resulted in a successful implementation.
The Challenge: More Efficient Welding in Small Series
REKERS’ main challenge lay in small production batches and complex assemblies. These required a large number of welds, making the work both time-consuming and physically demanding for welders. Production was also interrupted repeatedly for repositioning of workpieces.
We looked at several solutions and developed concepts together with WeCobot. In the end, their approach convinced us the most. The excellent price-performance ratio and hands-on collaboration were decisive."
The Solution: Smart Welding Automation with Collaborative Robots
REKERS implemented the WeCobot welding cobot together with WeCobot’s self-developed ONE software. Thanks to its intuitive interface, operators and welders can program and operate the cobot themselves with minimal training. Lennart Diedrichs, Precision Mechanic at REKERS, explains: “The cobot takes over the heavy and repetitive welding work, allowing me to focus on more challenging tasks. The ONE software is logically structured and after a short introduction, programming becomes very easy.”
In addition to basic functionalities, REKERS makes extensive use of weaving and multilayer welding. Integration with the Kemppi X5 Power Source and the GXe-C welding torch completes the system reliable, intuitive and purpose-built for automated welding.
The Results: Greater Efficiency and Higher Quality
The implementation of the WeCobot welding solution has delivered clear, measurable results for REKERS: |
Time Savings While the cobot welds on one side of the table, the operator can already prepare the next assembly on the other side. |
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Improved Quality Constant speed and torch positioning result in cleaner, more consistent welds with minimal post-processing required. |
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Flexibility The cobot can be quickly reprogrammed for different weld types and product variants. Ideal for small batches and varied production. |
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Employee Satisfaction Welders experience less physical strain and see the cobot as a valuable colleague that takes over the repetitive tasks. |
For us, the cobot is a huge relief. It improves weld quality and saves a lot of time. I believe many companies could benefit from this especially those with repetitive welding work."
Collaboration and Service as Key Success Factors
The cooperation with WeCobot and WOCKEN Industriepartner has been highly positive. Matthias Geiling: “WeCobot and WOCKEN Industriepartner provide fast, personal and highly professional service. We feel excellently supported and guided.”
Conclusion: Collaborative Welding Makes the Difference
The REKERS case clearly shows how collaborative welding combines productivity with craftsmanship. By automating welding with the WeCobot solution, companies can leverage the power of robotic technology without losing the expertise and intuition of skilled welders.
